Circular Cutting Machine (Model: CCM)

The Tajchem Circular Cutting Machines are engineered to provide high-precision, reliable cutting of flexible PU foam blocks into sheets ranging from thick mattresses (100–200 mm) to thin sheets as fine as 1.5 mm.

These machines are fully automatic and available in two sizes – CCM56 and CCM66 – to meet different production requirements.

How It Works:

An AC motor with a variable-speed drive drives a rotary table on which the foam blocks are placed.

During operation, the slitting head automatically lowers to the preset thickness after each revolution, resulting in a neat stack of sheets cut to the desired thickness.

Cutting is performed by an endless band-knife blade running on four dynamically balanced wheels, producing smooth, accurate, and finished cuts.

Standard Features:

• Rotary slitting table with a wooden friction-top surface
• Circumference friction drive (max. speed 100 m/min) with soft start/stop
• Infinitely variable table speed: 0 to 5 rpm (via variable frequency drive)
• Slitting section with four balanced blade wheels
• Motorized slitting section with automatic lift/lower system
• PTFE-coated (Teflon) blade guide
• Electric motor drive for the band-knife blade
• Single-edge band-knife (30 mm wide) with manual tensioning
• Electric grinding system with two adjustable cup stones (manual dresser)
• Dust extraction for grinding section
• Integrated vacuum system at the cutting area
• Electric adjustment of the slitting angle: 0° to 5°
• PLC-based control panel with color touch screen
• Touch screen settings for sheet thickness (1.5–200 mm) and number of revolutions (1–999)
• Blade breakage sensor with automatic machine shut-off
• Blade ON indicator light

Safety Features:

• Protective covers for all moving parts
• Blade enclosed except at the cutting point
• Warning indicator when blade is running
• Emergency stop button on the control panel
• Auto shut-off on blade breakage

Construction:

• Robust, welded steel frame for stability and long service life
• Rotary table constructed with solid inner and outer sections, reinforced with MS pipes
• Table revolves on heavy-duty rollers while the cutting head remains stationary, moving vertically on precision columns

Blade Drive System:

• The band-knife runs on four PU-coated balanced wheels mounted on adjustable bearing hubs
• Blade is 30 mm wide and guided by a pre-tensioned system to maintain alignment during cutting
• Powered by an electric drive motor for smooth, controlled operation
• Power Supply: 415V AC 50Hz
• Cutting & stacking height: 1200mm
• Power required: 22 HP
• Special Voltage and Frequency can be provided against order

Tajchem’s  Neuflex foam plant is a state-of-the-art solution for continuous flexible PU foam production, designed to deliver outstanding accuracy, consistency, and efficiency for high-volume manufacturing.

At the heart of the system is NDOFLEX technology, which uses a stationary liquid lay‑down system to ensure precise and uniform foam distribution.

The addition of the P MAXX top paper system enables perfectly square block profiles, helping to maximize fresh yield and overall profitability.

With a production capacity of up to 500 kg per minute, this advanced plant sets a new standard for productivity. Key features include a silicone‑air mixing system for fine and uniform cell structure, a three‑side conveyor system, online adjustments for color and density, and recipe storage with instant recall.

An industrial PC interface provides seamless control, data storage, and retrieval. The plant is designed to operate with both low‑pressure and high‑pressure dosing, making it an ideal choice for modern foam producers who demand both volume and quality.

Standard Equipment:

• NDOFLEX foaming system: stationary liquid lay‑down for accurate pouring
• P MAXX top paper system: produces square block profiles and high yield
• Output capacity: up to 500 kg/min
• Fresh yield: up to 92% per block
• Silicone‑air mixer for fine cell structure
• Three‑side conveyor system
• Industrial PC control for streamlined operation
• Recipe storage and quick recall
• Online color and density adjustments
• Foaming data retrieval with printout
• Compatible with both low‑ and high‑pressure dosing systems