Next-Generation Fully Automatic Batch Foaming System

The BFMA is a cutting-edge solution for automatic batch PU foam production, integrating automated chemical handling, precision mixing, and live process monitoring.

This system is designed to produce consistent, high-quality foam blocks with very little manual input, making it ideal for operations that demand both efficiency and scalability.

By combining advanced automation with digital control, the BFMA ensures high output, accurate formulation, and optimized workflows.

Standard Equipment

• • Maximum shot capacity: 150 kg
  • Density range: 10 – 50 kg/m³

• High-precision Viking pumps (USA origin)

• Polyol metering pump with motor; 1500 L carbon steel tank equipped with motor-driven stirrer and water jacket
• TDI metering pump with motor; 1000 L carbon steel tank
• Blowing agent metering pump with motor; 300 L stainless steel tank

Catalyst 1: Metering pump for water/silicone/amine; 150 L stainless steel tank

Catalyst 2: Metering pump for tin catalyst blended with polyol; 70 L stainless steel tank

• Digital preset counters for accurate chemical dosing
• Direct chemical quantity entry in kilograms via the control panel
• 15 HP mixing motor with AC drive for controlled mixing
• Operator control panel with push buttons and digital displays
• Recirculation-based raw material charging system
• Pipework with built-in temperature indicators and glass-tube level gauges
• Block mold size: 6 ft × 6 ft
• 2 HP air compressor complete with motor and starter

General Specifications